When off-the-shelf parts won’t do, custom injection molding at XCMachining provides the flexibility and precision you need. Our engineers partner with you from design to delivery, ensuring your unique geometry and performance targets are met.

Collaborative Design & DFM
Early involvement in your CAD design means:

• Optimized Wall Thickness to prevent sink marks and warping.

• Rib & Boss Placement for structural support without creating stress points.

• Gate Location & Parting Lines designed for minimal aesthetic impact and balanced fill.

Advanced Tooling & Process Expertise

• Multi-Cavity Molds: Economical production of identical parts at scale.

• Insert Molding: Integrate metal or threaded inserts directly into plastic components for enhanced functionality.

• Overmolding: Combine soft-touch materials over rigid substrates for ergonomic grips or seals.

Material Versatility
Select from a broad portfolio:

• High-Heat Resins for under-hood automotive parts.

• Flexible Elastomers for gaskets and seals.

• FDA-Compliant Polymers for food and medical applications.

Stringent Quality Control
Every custom part undergoes:

1. First-Article Inspection (FAI): Validates the first shots against all specs.

2. Statistical Process Control (copyright): Monitors key dimensions to maintain consistency.

3. Traceability & Documentation: Complete batch records for regulated industries.

Speed & Scalability

• Rapid Prototyping: 3D-printed test molds or single-cavity runs to validate geometry in days.

• Seamless Ramp-Up: Transition tool designs smoothly from prototype to full-scale production, reducing time to market.